Processes MIG (GMAW) Flux Cored (FCAW) Input Power 230 V, 25 A, 60 Hz, Single-Phase 120 V, 20 A, 60 Hz, Single-Phase Light Industrial Applications Light Fabrication Maintenance and Repair Garage/Body Shop Farm/Home Quick Specs MIG Arc Welding Power Source, Wire Feeder and Gun Package Issued September 2010 ? Index No. DC/12.54 Durable cast-aluminum drive system incorporates dual-groove quick-change drive roll and spring-loaded tension arm with calibrated tension knob, all designed to make set up easier and faster. Smooth-Start? provides a smooth, spatter-free start. It's the best-starting machine in the small MIG machine category. No pop gun starts and virtually no spatter to clean up. Miller's multi-voltage plug (MVP? ) allows you to connect to common 120 or 230 V power receptacles without the use of any tools—simply choose the plug that fits the receptacle and connect it to the power cord. The Power of Blue? . Welder is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years. Gun warranted for 90 days, parts and labor. Comes Complete With: Power source 6 ft (1.8 m) power cord and MVP? plugs 10 ft (3 m) M-100 MIG gun and cable assembly 10 ft (3 m) work cable and clamp Smith? Argon and AR/CO2 mix regulator/flow gauge with hose Spool of Hobart? .030 in (0.8 mm) solid wire Two contact tips for .030 in (0.8 mm) wire and two contact tips for .035 in (0.9 mm) wire Dual-groove quick-change drive roll for .024 in (0.6 mm) or .030/.035 in (0.8/0.9 mm) wire Factory-installed gas solenoid valve Set-up and operation CD Information/settings chart Material thickness gauge ? #229 895 Note: Shielding gas and safety equipment not included. Thermal overload protection shuts down unit and activates over temperature light if airflow is blocked or duty cycle is exceeded. Automatically resets when fault is corrected and unit cools. Auto-Set? : The right steel settings automatically. ? Set the wire diameter, a blue light shows that Auto-Set? is activated ? Dial in the thickness of what you're welding ? Start welding with the exact parameters you need! Welds thickest material in its class! The Millermatic? 211 Auto-Set? with MVP? has the highest output in its class. It can weld from 24 ga–3/8 in (0.8–9.5 mm) mild steel in a single pass on 230 V. Infinite voltage control gives you the flexibility to manually set the machine when welding aluminum, stainless steel, or anytime you want to set your own parameters on mild steel. Spool gun ready out of the box! Finally a reliable and economical way to weld aluminum. Hooked up to a Millermatic? 211 Auto-Set? with MVP? , the Spoolmate? 100 Series spool gun allows you to weld from 18ga–3/8 in aluminum. Miller's "Tip Saver" short circuit protection shuts down output when tip is shorted to the work. Extends contact tip life and protects internal components from damage. Trigger reset permits quick reset at gun rather than unit. Cable management built into the handle. Millermatic ? 211 Uses 4 or 8 in (102 or 203 mm) spools and can be set up to weld with wire sizes .024–.035 in (0.6–0.9 mm) mild/stainless steel and .030–.045 in (0.8–1.2 mm) flux cored. Rated Output 150 A at 23.5 VDC, 30% Duty Cycle (230 V) 90 A at 20 VDC, 20% Duty Cycle (120 V) Amperage Range 30–210 A Max. Open-Circuit Voltage 34 Auto-Set ? with MVP ? Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Web Site www.MillerWelds.com Equipment Sales US and Canada Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125 1 2 4 3 5 6 % DUTY CYCLE DC AMPERES DUTY CYCLE (230 V) 10 15 20 30 40 50 60 70 80 90100 100 50 200 150 250 300 350 400 450 500 37.5 25 0 75 50 100 125 150 DC AMPERES DUTY CYCLE (120 V) 10 15 20 30 25 40 50 60 70 80 90100 % DUTY CYCLE 0 5 10 15 20 25 30 10 20 30 40 50 60 70 80 90 100 110 120 130 140 VOLTAGE AMPERAGE VOLT/AMP CURVES (120 V) MAXIMUM MINIMUM 0 5 10 15 20 25 30 35 10 30 50 70 90 110 130 150 170 190 210 230 VOLTAGE AMPERAGE VOLT/AMP CURVES (230 V) MAXIMUM MINIMUM Performance Data 2 Control Panel Specifications (Subject to change without notice.) Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Amperage Range 30–140 A 30–210 A Max. Open- Circuit Voltage 30 34 Amps Input at Rated Output, 60 Hz 120 V 230 V KVA KW 20 — 2.9 2.5 — 24.3 5.5 4.8 Wire Type and Diameter Solid/Stainless Steel: .023–.035 in (0.6–0.9 mm) Flux Cored: .030–.045 in (0.8–1.1 mm) Aluminum: .030–.035 in (0.8–0.9 mm) Wire Feed Speed 60–540 IPM (1.5–13.7 m/min) Dimensions H: 15-3/4 in (400 mm) W: 10-5/8 in (273 mm) D: 17-1/2 in (444 mm) Net Weight 74 lb (33.6 kg) Ship Weight 87 lb (39.5 kg) 1. Trigger Lead Switch Connection 2. Wire Feed Speed Control/Wire Diameter 3. Auto-Set Light 4. Voltage Control/Material Thickness 5. Gun Select 6. Over Temperature Light 7. Power Switch 8. Plastic Hub with Retaining Ring for 8 in Spools (shaft also accepts 4 in spools) 9. Storage Holes for Spare Tips 10. Polarity Changeover Terminals 11. Calibrated Tension Knob 12. Springloaded Tension Arm 13. T-Knob (secures torch) 14. Dual-Groove Quick-Change Drive Roll 8 7 9 10 11 12 13 14 Rated Output 90 A at 20 VDC, 20% Duty Cycle 150 A at 23.5 VDC, 30% Duty Cycle 3 Genuine Miller Accessories Spoolmate? 100 Series Spool Gun #300 371 Direct connect spool gun for all Millermatic 140, 180, 211 and Passport Plus models. Handles .030–.035 in (0.8–0.9 mm) aluminum and .023–.035 in (0.6–0.9 mm) steel/stainless steel wires. Rated at 135 amps, 30% duty cycle. Includes 12 ft (3.7 m) cable assembly and custom carrying case. M-100 Replacement Gun #248 282 10 ft (3 m). Shipped with liner #194 011. Millermatic Protective Cover #195 149 Running Gear/ Cylinder Rack #770 187 Heavy-duty construction. Convenient handle on front with cable holders. For gas cylinders no larger than 7 in (178 mm) diameter, maximum weight 100 lb (45 kg). Small Running Gear/Cylinder Rack #300 425 Durable construction. For gas cylinders no larger than 7 in (178 mm) diameter, maximum weight 75 lb (34 kg). Purchase the Millermatic 211 Auto-Set with MVP package (#907 422-01-1) and receive Millermatic 211 Auto-Set with MVP and Small Running Gear/ Cylinder Rack (#300 425) packaged together! Contact Tips #087 299 .024 in (0.6 mm) #000 067 .030 in (0.8 mm) #000 068 .035 in (0.9 mm) #000 069 .045 in (1.2 mm) Contact Tip Adapter #169 716 Replacement Liners #194 010 .024 in #194 011 .030–.035 in (standard) #194 012 .035–.045 in Nozzle #169 715 1/2 in (13 mm) diameter orifice. Nozzle flush with contact tip (standard). Gasless Flux Cored Nozzle #226 190 For use with self-shielding flux cored wires. Improves visibility, eases access in tight corners, protects tip adapter/gas diffuser from spatter and from shorting to the work piece. For use with the M-100 gun. Drive Rolls — Quick Change Dual Groove, V-Smooth #220 179 For .024, .030 and .035 in (0.6, 0.8 and 0.9 mm) wire. Dual Groove, V-Knurled #202 926 For .030/.035 in (0.8/0.9 mm) or .045 in (1.2 mm) flux cored wire. M-Series Gun Consumable Kits #234 607 .024 in (0.6 mm) #234 608 .030 in (0.8 mm) #234 609 .035 in (0.9 mm) Each kit contains 10 contact tips, 1 nozzle and 1 contact tip adapter. For Spoolmate? 100 Series Contact Tips (5 per package) #199 730 For .024 in (0.6 mm) wire. #186 419 For .030 in (0.8 mm) wire. #186 406 For .035 in (0.9 mm) wire. Nozzle #186 405 Drive Roll (1) #186 413 For .030/.035 in (0.8/0.9 mm) wire. Push Roll (1) #186 414 For .030/.035 in (0.8/0.9 mm) wire. For M-100 Gun Consumables (Order from Miller Service Parts.) Work Shielding Gas Cylinder MIG Gun Work Shielding Gas Cylinder Optional Spool Gun Litho in USA Distributed by: Equipment and Options Stock No. Description Qty. Price Millermatic? 211 Auto-Set? with MVP? #907 422 120/230 V, 60 Hz Millermatic? 211 Auto-Set? with MVP? #907 422-01-1 Power source packaged with #300 425 Small Running Gear/Cylinder Rack with Small Running Gear Guns Spoolmate? 100 Series Spool Gun #300 371 Includes 12 ft (3.7 m) cable and custom carrying case M-100 Gun #248 282 10 ft (3 m), .030–.035 in (0.8–0.9 mm) Available Through Service Parts MVP? Adapter 115 V 5-20P #219 259 Used to connect power source to 5-20R receptacle (not included with machine) MVP? Adapter 115 V 5-15P #219 261 Used to connect power source to 5-15R receptacle (included with machine) MVP? Adapter 230 V 6-50P #219 258 Used to connect power source to 6-50R receptacle (included with machine) Contact Tips See page 3 Contact Tip Adapter See page 3 Replacement Liners See page 3 Nozzles See page 3 Gasless Flux Cored Nozzle #226 190 M-Series Gun Consumable Kits #234 607 .024 in (0.6 mm) #234 608 .030 in (0.8 mm) #234 609 .035 in (0.9 mm) Drive Rolls See page 3 Accessories Running Gear/Cylinder Rack #770 187 Small Running Gear/Cylinder Rack #300 425 Protective Cover #195 149 CO2 Regulator/Flow Gauge #237 702 Required if using 100% CO2 Gas. Order from Miller Service Parts Material Thickness Gauge #229 895 Flux Cored Wire Solid Wire Shielding Gas Cylinder Helmet/Gloves/Scratch Brush Date: Total Quoted Price: Ordering Information Typical Installations MIG (GMAW) or Flux Cored (FCAW) Basic Equipment Aluminum MIG (GMAW) Basic Equipment
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Processes MIG (GMAW) Flux Cored (FCAW) Input Power 230 V, 25 A, 60 Hz, Single-Phase 120 V, 20 A, 60 Hz, Single-Phase Light Industrial Applications Light Fabrication Maintenance and Repair Garage/Body Shop Farm/Home Quick Specs MIG Arc Welding Power Source, Wire Feeder and Gun Package Issued September 2010 ? Index No. DC/12.54 Durable cast-aluminum drive system incorporates dual-groove quick-change drive roll and spring-loaded tension arm with calibrated tension knob, all designed to make set up easier and faster. Smooth-Start? provides a smooth, spatter-free start. It's the best-starting machine in the small MIG machine category. No pop gun starts and virtually no spatter to clean up. Miller's multi-voltage plug (MVP? ) allows you to connect to common 120 or 230 V power receptacles without the use of any tools—simply choose the plug that fits the receptacle and connect it to the power cord. The Power of Blue? . Welder is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years. Gun warranted for 90 days, parts and labor. Comes Complete With: Power source 6 ft (1.8 m) power cord and MVP? plugs 10 ft (3 m) M-100 MIG gun and cable assembly 10 ft (3 m) work cable and clamp Smith? Argon and AR/CO2 mix regulator/flow gauge with hose Spool of Hobart? .030 in (0.8 mm) solid wire Two contact tips for .030 in (0.8 mm) wire and two contact tips for .035 in (0.9 mm) wire Dual-groove quick-change drive roll for .024 in (0.6 mm) or .030/.035 in (0.8/0.9 mm) wire Factory-installed gas solenoid valve Set-up and operation CD Information/settings chart Material thickness gauge ? #229 895 Note: Shielding gas and safety equipment not included. Thermal overload protection shuts down unit and activates over temperature light if airflow is blocked or duty cycle is exceeded. Automatically resets when fault is corrected and unit cools. Auto-Set? : The right steel settings automatically. ? Set the wire diameter, a blue light shows that Auto-Set? is activated ? Dial in the thickness of what you're welding ? Start welding with the exact parameters you need! Welds thickest material in its class! The Millermatic? 211 Auto-Set? with MVP? has the highest output in its class. It can weld from 24 ga–3/8 in (0.8–9.5 mm) mild steel in a single pass on 230 V. Infinite voltage control gives you the flexibility to manually set the machine when welding aluminum, stainless steel, or anytime you want to set your own parameters on mild steel. Spool gun ready out of the box! Finally a reliable and economical way to weld aluminum. Hooked up to a Millermatic? 211 Auto-Set? with MVP? , the Spoolmate? 100 Series spool gun allows you to weld from 18ga–3/8 in aluminum. Miller's "Tip Saver" short circuit protection shuts down output when tip is shorted to the work. Extends contact tip life and protects internal components from damage. Trigger reset permits quick reset at gun rather than unit. Cable management built into the handle. Millermatic ? 211 Uses 4 or 8 in (102 or 203 mm) spools and can be set up to weld with wire sizes .024–.035 in (0.6–0.9 mm) mild/stainless steel and .030–.045 in (0.8–1.2 mm) flux cored. Rated Output 150 A at 23.5 VDC, 30% Duty Cycle (230 V) 90 A at 20 VDC, 20% Duty Cycle (120 V) Amperage Range 30–210 A Max. Open-Circuit Voltage 34 Auto-Set ? with MVP ? Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Web Site www.MillerWelds.com Equipment Sales US and Canada Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125 1 2 4 3 5 6 % DUTY CYCLE DC AMPERES DUTY CYCLE (230 V) 10 15 20 30 40 50 60 70 80 90100 100 50 200 150 250 300 350 400 450 500 37.5 25 0 75 50 100 125 150 DC AMPERES DUTY CYCLE (120 V) 10 15 20 30 25 40 50 60 70 80 90100 % DUTY CYCLE 0 5 10 15 20 25 30 10 20 30 40 50 60 70 80 90 100 110 120 130 140 VOLTAGE AMPERAGE VOLT/AMP CURVES (120 V) MAXIMUM MINIMUM 0 5 10 15 20 25 30 35 10 30 50 70 90 110 130 150 170 190 210 230 VOLTAGE AMPERAGE VOLT/AMP CURVES (230 V) MAXIMUM MINIMUM Performance Data 2 Control Panel Specifications (Subject to change without notice.) Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Amperage Range 30–140 A 30–210 A Max. Open- Circuit Voltage 30 34 Amps Input at Rated Output, 60 Hz 120 V 230 V KVA KW 20 — 2.9 2.5 — 24.3 5.5 4.8 Wire Type and Diameter Solid/Stainless Steel: .023–.035 in (0.6–0.9 mm) Flux Cored: .030–.045 in (0.8–1.1 mm) Aluminum: .030–.035 in (0.8–0.9 mm) Wire Feed Speed 60–540 IPM (1.5–13.7 m/min) Dimensions H: 15-3/4 in (400 mm) W: 10-5/8 in (273 mm) D: 17-1/2 in (444 mm) Net Weight 74 lb (33.6 kg) Ship Weight 87 lb (39.5 kg) 1. Trigger Lead Switch Connection 2. Wire Feed Speed Control/Wire Diameter 3. Auto-Set Light 4. Voltage Control/Material Thickness 5. Gun Select 6. Over Temperature Light 7. Power Switch 8. Plastic Hub with Retaining Ring for 8 in Spools (shaft also accepts 4 in spools) 9. Storage Holes for Spare Tips 10. Polarity Changeover Terminals 11. Calibrated Tension Knob 12. Springloaded Tension Arm 13. T-Knob (secures torch) 14. Dual-Groove Quick-Change Drive Roll 8 7 9 10 11 12 13 14 Rated Output 90 A at 20 VDC, 20% Duty Cycle 150 A at 23.5 VDC, 30% Duty Cycle 3 Genuine Miller Accessories Spoolmate? 100 Series Spool Gun #300 371 Direct connect spool gun for all Millermatic 140, 180, 211 and Passport Plus models. Handles .030–.035 in (0.8–0.9 mm) aluminum and .023–.035 in (0.6–0.9 mm) steel/stainless steel wires. Rated at 135 amps, 30% duty cycle. Includes 12 ft (3.7 m) cable assembly and custom carrying case. M-100 Replacement Gun #248 282 10 ft (3 m). Shipped with liner #194 011. Millermatic Protective Cover #195 149 Running Gear/ Cylinder Rack #770 187 Heavy-duty construction. Convenient handle on front with cable holders. For gas cylinders no larger than 7 in (178 mm) diameter, maximum weight 100 lb (45 kg). Small Running Gear/Cylinder Rack #300 425 Durable construction. For gas cylinders no larger than 7 in (178 mm) diameter, maximum weight 75 lb (34 kg). Purchase the Millermatic 211 Auto-Set with MVP package (#907 422-01-1) and receive Millermatic 211 Auto-Set with MVP and Small Running Gear/ Cylinder Rack (#300 425) packaged together! Contact Tips #087 299 .024 in (0.6 mm) #000 067 .030 in (0.8 mm) #000 068 .035 in (0.9 mm) #000 069 .045 in (1.2 mm) Contact Tip Adapter #169 716 Replacement Liners #194 010 .024 in #194 011 .030–.035 in (standard) #194 012 .035–.045 in Nozzle #169 715 1/2 in (13 mm) diameter orifice. Nozzle flush with contact tip (standard). Gasless Flux Cored Nozzle #226 190 For use with self-shielding flux cored wires. Improves visibility, eases access in tight corners, protects tip adapter/gas diffuser from spatter and from shorting to the work piece. For use with the M-100 gun. Drive Rolls — Quick Change Dual Groove, V-Smooth #220 179 For .024, .030 and .035 in (0.6, 0.8 and 0.9 mm) wire. Dual Groove, V-Knurled #202 926 For .030/.035 in (0.8/0.9 mm) or .045 in (1.2 mm) flux cored wire. M-Series Gun Consumable Kits #234 607 .024 in (0.6 mm) #234 608 .030 in (0.8 mm) #234 609 .035 in (0.9 mm) Each kit contains 10 contact tips, 1 nozzle and 1 contact tip adapter. For Spoolmate? 100 Series Contact Tips (5 per package) #199 730 For .024 in (0.6 mm) wire. #186 419 For .030 in (0.8 mm) wire. #186 406 For .035 in (0.9 mm) wire. Nozzle #186 405 Drive Roll (1) #186 413 For .030/.035 in (0.8/0.9 mm) wire. Push Roll (1) #186 414 For .030/.035 in (0.8/0.9 mm) wire. For M-100 Gun Consumables (Order from Miller Service Parts.) Work Shielding Gas Cylinder MIG Gun Work Shielding Gas Cylinder Optional Spool Gun Litho in USA Distributed by: Equipment and Options Stock No. Description Qty. Price Millermatic? 211 Auto-Set? with MVP? #907 422 120/230 V, 60 Hz Millermatic? 211 Auto-Set? with MVP? #907 422-01-1 Power source packaged with #300 425 Small Running Gear/Cylinder Rack with Small Running Gear Guns Spoolmate? 100 Series Spool Gun #300 371 Includes 12 ft (3.7 m) cable and custom carrying case M-100 Gun #248 282 10 ft (3 m), .030–.035 in (0.8–0.9 mm) Available Through Service Parts MVP? Adapter 115 V 5-20P #219 259 Used to connect power source to 5-20R receptacle (not included with machine) MVP? Adapter 115 V 5-15P #219 261 Used to connect power source to 5-15R receptacle (included with machine) MVP? Adapter 230 V 6-50P #219 258 Used to connect power source to 6-50R receptacle (included with machine) Contact Tips See page 3 Contact Tip Adapter See page 3 Replacement Liners See page 3 Nozzles See page 3 Gasless Flux Cored Nozzle #226 190 M-Series Gun Consumable Kits #234 607 .024 in (0.6 mm) #234 608 .030 in (0.8 mm) #234 609 .035 in (0.9 mm) Drive Rolls See page 3 Accessories Running Gear/Cylinder Rack #770 187 Small Running Gear/Cylinder Rack #300 425 Protective Cover #195 149 CO2 Regulator/Flow Gauge #237 702 Required if using 100% CO2 Gas. Order from Miller Service Parts Material Thickness Gauge #229 895 Flux Cored Wire Solid Wire Shielding Gas Cylinder Helmet/Gloves/Scratch Brush Date: Total Quoted Price: Ordering Information Typical Installations MIG (GMAW) or Flux Cored (FCAW) Basic Equipment Aluminum MIG (GMAW) Basic Equipment